Changing tools on the mini-mill

The CNC mini-mill uses an R8 collet based tool holding system which consists of a vertical rod that draws a collet up into the spindle. This collet has a taper (the R8 designation) that matches the spindle and is pulled tight by the draw bar.

[[File:MiniMillSpindle.jpg|left]][[File:MiniMillChuck.jpg|right]]

”I will label these images shortly. For now, here’s a quick description for each of the relevant images:”

Left Picture (top and body of spindle column):
– Very top of picture is the draw bar nut
– Below this hex bolt is the drive pulley with
two settings, a low and high gear
– Then the spindle column extends to the bottom
of the image
– The R8 collet is just barely visible with the
top of a drill chuck inserted in it

Right Picture (lower portion of spindle column)
– Just below the red metal box is the lower
portion of the spindle column
– The first step in diameter is the small visible
portion of the collet
– This collet has a 3-jaw drill chuck loaded
– The drill chuck has a sanding flap wheel loaded

Available collets and tools

A variety of R8 collets are in a small metal rack on the wall below the cabinet. Carefully pick the appropriate collet for your tool’s shank. Do not use drills or end-mills greater than 1/2″ in diameter.

Procedure for tool change

  1. Raise head
  2. Lock spindle from turning by using a small rod inserted in the hole in front of the column. Don’t use a drill bit or end mill for this.
  3. Be ready to catch tool as you loosen, it should NOT hit the table or fall to the floor
  4. Loosen draw bar nut – DO NOT leave wrench on top of spindle 3/4″ nut
  5. Insert new tool into collet
  6. push collet into spindle column
  7. Tighten draw bar by hand
  8. Use wrench to tighten draw bar – Monkey tight, NOT gorilla tight
  9. Place the wrench in a safe location – DO NOT leave wrench on top of spindle

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